Rotary surface cleaning tool

ABSTRACT

A rotary surface cleaning machine for cleaning floors, including both carpeted floors and uncarpeted hard floor surfaces including but not limited to wood, tile, linoleum and natural stone flooring. The rotary surface cleaning machine has a rotary surface cleaning tool mounted on a frame and coupled for high speed rotary motion relative to the frame. The rotary surface cleaning tool has a substantially circular operational surface that performs the cleaning operation. The rotary surface cleaning tool is driven by an on-board power plant to rotate at high speed. The rotary surface cleaning tool is coupled to a supply of pressurized hot liquid solution of cleaning fluid and a powerful vacuum suction source.

FIELD OF THE INVENTION

The present invention relates generally to a rotary tool for cleaningsurfaces, including rugs and carpets, and in particular to suchapparatus and methods with brushes for coaction with cleaning liquiddelivering means and suction extraction means.

BACKGROUND OF THE INVENTION

Many apparatuses and methods are known for cleaning carpeting and otherflooring, wall and upholstery surfaces. The cleaning apparatuses andmethods most commonly used today apply cleaning fluid as a spray underpressure to the surface whereupon the cleaning fluid dissolves the dirtand stains and the apparatus scrubs the fibers while simultaneouslyapplying suction to extract the cleaning fluid and the dissolved soil.Many different apparatuses and methods for spraying cleaning fluid underpressure and then removing it with suction are illustrated in the priorart. Some of these cleaning apparatuses and methods use a rotatingdevice wherein the entire machine is transported over the carpetingwhile a cleaning head is rotated about a vertical axis.

Another category of carpeting and upholstery cleaning apparatuses andmethods using the rotating device wherein the entire machine istransported over the carpeting while a cleaning head is rotated about avertical axis includes machines having a plurality of arms, each ofhaving one or more spray nozzles or a suction means coupled to a vacuumsource. These rotary cleaning tools providing a more intense scrubbingaction since, in general, more scrubbing surfaces contact the carpet.These apparatuses and methods are primarily illustrated in U.S. Pat. No.4,441,229 granted to Monson on Apr. 10, 1984, and are listed in theprior art known to the inventor but not discussed in detail herein.

A third category of carpeting and upholstery cleaning apparatuses andmethods that attempt to deflect or otherwise control the cleaning fluidare illustrated by U.S. Pat. No. 6,243,914, which was granted to theinventor of the present patent application Jun. 12, 2001, and which isincorporated herein by reference. U.S. Pat. No. 6,243,914 discloses acleaning head for carpets, walls or upholstery, having a rigidopen-bottomed main body that defines a surface subjected to the cleaningprocess. Mounted within or adjacent to the main body and coplanar withthe bottom thereof is a fluid-applying device which includes a slot atan acute angle to the plane of the bottom of the body located adjacentthe plane of the bottom of the body, the slot configured such that thefluid is applied in a thin sheet that flows out of the slot and into theupper portion of the surface to be cleaned and is subsequently extractedby suction into the vacuum source for recovery. The cleaning head isalternatively multiply embodied in a plurality of arms which are rotatedabout a hub.

FIG. 1 illustrates a typical prior art professional fluid cleaningsystem as illustrated in U.S. Pat. No. 6,243,914. It is to be understoodthat this cleaning system is typically mounted in a van or truck formobile servicing of carpets and flooring in homes and businesses. Thetypical truck-mounted fluid cleaning system 1 includes a main liquidwaste receptacle 3 into which soiled cleaning fluid is routed. Acleaning head or nozzle 5 is mounted on a rigid vacuum wand 7 whichincludes a handle 8 for controlling cleaning head 5. A supply ofpressurized hot liquid solution of cleaning fluid is supplied tocleaning head 5 via a cleaning solution delivery tube 9 arranged influid communication with a cleaning solution inlet orifice 11 ofcleaning head 5 for delivering there through a flow of pressurizedliquid cleaning solution to fluid cleaning solution spray jets 13 ofcleaning head 5. Carpet cleaning head 5 typically includes arectangular, downwardly open truncated pyramidal envelope 15 whichcontains the cleaning fluid spray that is applied to the carpet or otherflooring, as well as forming a vacuum plenum for the vacuum retrievingthe soiled liquid for transport to waste receptacle 3. An intake port 16of the vacuum wand 7 is coupled in fluid communication with the vacuumplenum of cleaning head 5.

Mounted above the main waste receptacle 3 is a cabinet 17 housing avacuum source and supply of pressurized hot liquid cleaning fluid.Soiled cleaning fluid is routed from cleaning head 5 into wastereceptacle 3 via rigid vacuum wand 7 and a flexible vacuum return hose19 coupled in fluid communication with an exhaust port 20 thereof,whereby spent cleaning solution and dissolved soil are withdrawn under avacuum force supplied by the fluid cleaning system, as is well known inthe art. A vacuum control valve or switch 21 is provided for controllingthe vacuum source.

FIG. 2 illustrates details of operation of the typical truck-mountedfluid cleaning system 1 illustrated in FIG. 1. Here, the main wastereceptacle 3, as well as the vacuum source and cleaning fluid supplycabinet 17, are shown in partial cut-away views for exposing detailsthereof. The cleaning fluid is drawn through cleaning solution deliverytube 9 from a supply 23 of liquid cleaning solution in the cabinet 17.The vacuum for vacuum return hose 19 is provided by a vacuum suctionsource 25, such as a high pressure blower, driven by a power supply 27.The blower vacuum source 25 communicates with the main waste receptacle3 through an air intake 29 coupled into an upper portion 31 thereof and,when operating, develops a powerful vacuum in an air chamber 33 enclosedin the receptacle 3.

Vacuum return hose 19 is coupled in communication with waste receptacle3 through a drain 35, for example, at upper portion 31, remote fromintake 29. Vacuum return hose 19 feeds soiled cleaning fluid into wastereceptacle 3 as a flow 37 of liquid soiled with dissolved dust, dirt andstains, as well as undissolved particulate material picked up by thevacuum return but of a size or nature as to be undissolvable in theliquid cleaning fluid. The flow 37 of soiled cleaning fluid enters intowaste receptacle 3 through drain 35 and forms a pool 39 of soiled liquidfilled with dissolved and undissolved debris. A float switch 41 or othermeans avoids overfilling the waste receptacle 3 and inundating theblower 25 through its air intake 29. A screen or simple filter may beapplied to remove gross contaminates from the soiled liquid flow 37before it reaches the pool 39, but this is a matter of operator choicesince any impediment to the flow 37 reduces crucial vacuum pressure atthe cleaning head 5 for retrieving the soiled liquid from the cleanedcarpet or other surface.

Soiled liquid cleaning fluid effectively filters air drawn into thewaste receptacle 3 by dissolving the majority of dust, dirt and stains,and drowning and sinking any undissolved debris whereby it is sunk intothe pool 39 of soiled liquid and captured therein. Thus, the soiledliquid in the vacuum return hose 19 effectively filters the air beforeit is discharged into the enclosed air chamber 34, and no airborneparticles of dust and dirt are available to escape into the enclosed airchamber 33 floating above the liquid pool 39.

In a rotary surface cleaning tool, cleaning head 5 utilizes cleaningliquid delivering means and suction extraction means in combination witha rotary cleaning plate that is coupled for high speed rotary motion.

One example of a rotary surface cleaning tool is illustrated by U.S.Pat. No. 4,182,001, SURFACE CLEANING AND RINSING DEVICE, issued toHelmuth W. Krause on Jan. 8, 1980, which is incorporated herein byreference.

FIG. 3 illustrates the rotary surface cleaning and rinsing machine ofKrause, indicated generally at 50, which includes a substantiallycircular housing 51 and frame 53 with its lower axial face open at 55,with this face 55 being disposed substantially parallel to the surfacewhich is to be cleaned, such as a rug 57. Mounted on top of the housing51 and frame 53 is an enclosure 59 from which extends a handle assembly61. Handle assembly 61 is held by the operator during the manipulationof machine 50. Handle assembly 61 has operating levers 63 and 65.Control handle 65 regulates flow of cleaning or rinsing fluid to rotarysurface cleaning tool 51 through feed line 67. For example, feed line 67is coupled to cleaning solution delivery tube 9 from supply 23 of liquidcleaning solution in cabinet 17 in a truck-mounted unit, or anothersupply of liquid cleaning solution. Control handle 63 can be used toregulate the starting and stopping of drive motors.

An exhaust pipe or tube 69 is mounted on handle assembly 61 and isconnected to the top of rotary surface cleaning tool 51 at a connection71. Suction is created by the motor and fan assembly 73. Else, exhaustpipe or tube 69 is coupled for suction extraction to vacuum return hose19 and vacuum source 25 in a truck-mounted unit. Soiled cleaning fluidextracted by suction extraction from carpet or rug 57 is drawn offthrough outlet connection 71 and through discharge hose 69. Frame 53 mayalso be supported by a swivel wheel 75. A large rotor 77 is rotationallymounted within housing 51 and rotationally coupled within enclosure 59.Rotor 77 is drivingly connected by a drive belt or chain 79 to an outputshaft 81 of an electric motor 83 mounted on the frame 53. Motor 83serves to turn large rotor 77. A plurality of circular brushes 85 arelocated on rotor 77.

FIG. 4 illustrates brushes 85 are rotated as shown by arrows 87 in theopposite direction from the turning motion 89 of the rotor 77 by arotating drive means for contrarotating brushes 85 with respect to rotor77. Moreover, brushes 85 are rotated at significantly higher revolutionsper minute (RPM) than rotor 77 for producing a very vigorous brushscrubbing action. For example, brushes 85 rotate more than seven timeswith respect to rug 57 for each full rotation of rotor 77. As a result,the brush elements or bristles in the peripheral region travelling veryrapidly in a backward direction 87 relative to rotor 77 tend to lift upand to flip over the matted pile of rug 57 thereby exposing andscrubbing its underside. Then, in interior regions 91 where brushelements or bristles are travelling in the same direction as rotor 77,they flip the pile back into its original position for scrubbing it onthe other side. Thus, the pile of rug 57 becomes thoroughly scrubbed onits underside as well as on its upper side. A cyclic scrubbing action isproduced flipping the matted pile back and forth many times during onepass of machine 50.

Also positioned on rotor 77 are suction extraction nozzles 93 spacedbetween brushes 85 and communicating with discharge hose 69. Suctionextraction nozzles 93 are fixed to rotor 77 and each is provided with arelatively narrow vacuum extraction slot 95. Each vacuum extraction slot95 is positioned coplanar with the ends of the brush elements orbristles of brushes 85 distal from rotor 77.

Also mounted on rotor 77 is a plurality of spray nozzle means 97 fordispensing cleaning or rinsing liquid. Each of spray nozzle means 97 canbe mounted for angular adjustment so as to direct sprays of cleaning orrinsing liquid through individual nozzles 99 onto rug 57 at differentangles. The cleaning or rinsing fluid is conveyed to nozzle means 97through line 67 which leads to a supply of cleaning or rinsing fluid,such as either feed line 67 or solution delivery tube 9.

During operation of the cleaning device, rotor 77 rotates in thedirection indicated by arrow 89. As the cleaning liquid is sprayed ontorug 57 through nozzles 99, rotating brushes 85 agitate the pile of rug57 in conjunction with the cleaning liquid to loosen dirt in or on thesurface. The spent cleaning liquid and loosened dirt are extracted up bythe next succeeding suction extraction nozzle 93. Accordingly, theliquid-dwell-time is solely controlled by machine 50, and not by therate at which the operator advances machine 50 over the floor.

However, known rotary surface cleaning tool are limited in their abilityto effectively provide the desired cleaning of target floor surfaces andextraction of soiled cleaning liquid.

SUMMARY OF THE INVENTION

The present invention is a rotary surface cleaning machine for cleaningfloors, including both carpeted floors and uncarpeted hard floorsurfaces including but not limited to wood, tile, linoleum and naturalstone flooring. The rotary surface cleaning machine has a rotary surfacecleaning tool mounted on a frame and coupled for high speed rotarymotion relative to the frame. The rotary surface cleaning tool has asubstantially circular operational surface that performs the cleaningoperation. The rotary surface cleaning tool is driven by an on-boardpower plant to rotate at a high rate. The rotary surface cleaning toolis coupled to a supply of pressurized hot liquid solution of cleaningfluid and a powerful vacuum suction source.

According to one aspect of the invention a plurality of individualarrays of cleaning solution delivery spray nozzles are substantiallyuniformly angularly distributed across the operational surface of therotary surface cleaning tool, the arrays of spray nozzles being coupledin fluid communication with a pressurized flow of cleaning fluid througha plurality of individual liquid cleaning fluid distribution channels ofa cleaning fluid distribution manifold portion of the rotary surfacecleaning tool. Each of the plurality of individual arrays of cleaningsolution delivery spray nozzles includes a plurality of individualdelivery spray nozzles that are radially oriented across thesubstantially circular operational surface of the rotary surfacecleaning tool, and each individual array of the spray nozzles extendsacross a portion of the operational surface that is substantially lessthan an annular portion thereof extended between an inner radial limitand an outer radial limit. Individual ones of the arrays of spraynozzles are positioned in a substantially spiral pattern across theannular portion of the operational surface of the rotary surfacecleaning tool between the inner radial limit of the annular portion andreceding therefrom over the annular portion toward the outer radiallimit thereof.

This spiral pattern of individual array of spray nozzles greatly reducesthe number of individual delivery spray nozzles that must be supplied onthe operational surface of the rotary surface cleaning tool. However,the high speed of rotation ensures that sufficient quantities ofcleaning solution is delivered since each individual array of spraynozzles is presented to the target floor area at least one, two orseveral times each second. The spray nozzles are very expensive to drillor otherwise form because they are only about 1/10,000th of an inch indiameter. Therefore, a large cost savings is gained, while the deliveryof cleaning solution does not suffer. Forming the array of spray nozzlesin the spiral pattern so that the individual array of spray nozzles tocover only a fractional portion of the operational surface of the rotarysurface cleaning tool also ensures that the cleaning solution isdelivered with substantially uniform pressure across the entire radiusof the rotary surface cleaning tool, without resorting to special designfeatures normally required in the prior art to provide uniform pressureacross each spray nozzle array that extends across at least a largeportion of radius of the rotary surface cleaning tool, or else theentire radius.

According to another aspect of the invention a plurality of suctionextraction shoes are also substantially uniformly angularly distributedacross the operational surface of the rotary surface cleaning toolalternately between the arrays of cleaning solution delivery spraynozzles and are projected from the operational surface of the rotarysurface cleaning tool by a biasing means that is structured forindividually biasing each suction extraction shoe outwardly relative tobottom operational surface of the rotary surface cleaning tool. Forexample, a resilient cushion, such as a closed foam rubber cushion ofabout one-quarter inch thickness or thereabout, is positioned between aflange portion of each shoe and the rotary surface cleaning tool.

Each of the suction extraction shoes is further formed with a fluidextraction passage presented in a position adjacent to the operationalsurface of the rotary surface cleaning tool. The fluid extractionpassage of each suction extraction shoe communicates through one of aplurality of plenum branch passages within the rotary surface cleaningtool with a vacuum plenum that is in fluid communication with the vacuumsuction source.

According to another aspect of the invention the rotary surface cleaningtool has a target surface scrubbing means for causing a washboard-typescrubbing effect of a moveable target surface to be cleaned, i.e., acarpet. The target surface scrubbing means causes oscillations of themoveable target surface alternately toward and away from the operationalsurface of the rotary surface cleaning tool by alternate application ofvacuum suction pulling the carpet toward the operational surface of therotary surface cleaning tool and application of compression by the nextconsecutive shoe pushing the carpet away from the operational surface ofthe rotary surface cleaning tool.

According to another aspect of the invention the target surfacescrubbing means for causing a washboard-type scrubbing effect is one orboth of (a) a relatively raised surface portion of each suctionextraction shoe that projects further from the operational surface ofthe rotary surface cleaning tool than a relatively lower surface portionthereof, and (b) one or more rows of bristle brushes arranged along asurface portion of each suction extraction shoe and projected furtherfrom the operational surface of the rotary surface cleaning tool than asurface of the corresponding suction extraction shoe. The relativelyraised surface portion of each suction extraction shoe, or the one ormore rows of bristle brushes, whichever is present, the leading surfaceportion of the suction extraction shoe as a function of a direction ofthe rotary motion of the operational surface of the rotary surfacecleaning tool, while the relatively lower surface or brushless portionforms the trailing surface portion of the suction extraction shoe.

When present, the rows of bristle brushes provide a more aggressivecleaning action in cleaning when provided in combination with fluidcleaning of carpet or other target flooring surface. Furthermore, whenpresent the optional raised bristle brushes effectively raise bottomoperational surface of the rotary surface cleaning tool slightly awayfrom target floor surface so that the rotary surface cleaning machinecan be alternated between carpeting and hard floor surfaces such aswood, tile, linoleum and natural stone flooring, without possibility ofscarring or other damage to either the operational surface of the rotarysurface cleaning tool or the hard floor surfaces.

Other aspects of the invention are detailed herein.

BRIEF DESCRIPTION OF THE DRAWINGS

The foregoing aspects and many of the attendant advantages of thisinvention will become more readily appreciated as the same becomesbetter understood by reference to the following detailed description,when taken in conjunction with the accompanying drawings, wherein:

FIG. 1 illustrates a typical prior art professional fluid cleaningsystem of a type that is typically mounted in a van or truck for mobileservicing of carpets and flooring in homes and businesses;

FIG. 2 illustrates details of operation of the typical truck-mountedfluid cleaning system illustrated in FIG. 1;

FIG. 3 illustrates one rotary surface cleaning and rinsing machine ofthe prior art;

FIG. 4 is another view of the rotary surface cleaning and rinsingmachine of the prior art as illustrated in FIG. 3;

FIG. 5 illustrates the rotary surface cleaning machine of the inventionfor delivery of liquid cleaning fluid to a target surface to be cleaned,such as either carpeting or hard floor surfaces including but notlimited to wood, tile, linoleum and natural stone flooring;

FIG. 6 is a side view of the rotary surface cleaning machine illustratedin FIG. 5, wherein a plurality of suction extraction shoes are moreclearly illustrated as being located on a rotary surface cleaning tooland projected from an open lower axial face of a circular housing;

FIG. 7 is a bottom view of the rotary surface cleaning machineillustrated in FIG. 5 and

FIG. 6, wherein the plurality of suction extraction shoes are moreclearly illustrated as being located on the rotary surface cleaning toolin the open lower axial face of the circular housing;

FIG. 8 illustrates the rotary surface cleaning tool of the rotarysurface cleaning machine illustrated in FIG. 5 through FIG. 7, whereinthe rotary surface cleaning tool is mounted on the support frame with anon-board power plant;

FIG. 9 is a partial cross-section view of the rotary surface cleaningmachine illustrated in FIG. 5 through FIG. 8, wherein the rotary surfacecleaning tool is mounted on the support frame through a rotary coupling;

FIG. 10 illustrates the rotary surface cleaning tool of the rotarysurface cleaning machine illustrated in FIG. 5 through FIG. 9, whereinthe rotary surface cleaning tool is drivingly connected, for example butwithout limitation, by a drive gear to the rotary drive output of theon-board power plant;

FIG. 11 illustrates an upper coupling surface of the rotary surfacecleaning tool of the rotary surface cleaning machine illustrated in FIG.5 through FIG. 9, as further illustrated in FIG. 10;

FIG. 12 illustrates a bottom operational surface of the rotary surfacecleaning tool of the rotary surface cleaning machine illustrated in FIG.5 through FIG. 9, as further illustrated in FIG. 10 and FIG. 11;

FIG. 13 is a detail view of one embodiment of the suction extractionshoe of the rotary surface cleaning machine illustrated in FIG. 5through FIG. 9;

FIG. 14 is a detailed cross-section view of one embodiment of thesuction extraction shoe illustrated in FIG. 13, wherein the suctionextraction shoe is shown as having a leading surface and a trailingsurface as a function of the rotational direction of the rotary surfacecleaning tool;

FIG. 15 illustrates the bottom operational surface of the rotary surfacecleaning tool of the rotary surface cleaning machine illustrated in FIG.5 through FIG. 9, having the suction extraction shoe with an optionalraised leading surface portion and a relatively lower trailing surfaceportion as illustrated in FIG. 13 and FIG. 14;

FIG. 16 illustrates bottom the operational surface of the rotary surfacecleaning tool of the rotary surface cleaning machine illustrated in FIG.5 through FIG. 9, having a spiral pattern of cleaning solution deliveryspray nozzle arrays of individual delivery holes, wherein each spraynozzle array consists of one to about four individual delivery holes,and wherein the individual spray nozzle arrays are positioned in aspiral pattern across the bottom operational surface of the rotarysurface cleaning tool;

FIG. 17 is a detail view of another embodiment of the suction extractionshoe of the rotary surface cleaning machine illustrated in FIG. 5through FIG. 9, wherein the leading surface does not include theoptional raised portion but is rather substantially coplanar with thetrailing surface, but the leading surface rather includes one or morebristle brushes in one or more rows arranged along an outermost portionthereof;

FIG. 18 is a detailed cross-section view of the embodiment of thesuction extraction shoe illustrated in FIG. 17;

FIG. 19 illustrates the operational surface of the rotary surfacecleaning tool of the rotary surface cleaning machine illustrated in FIG.5 through FIG. 9, wherein the suction extraction shoes are configuredwith substantially coplanar leading and trailing surfaces, and the shoeleading surfaces have one or more of the bristle brushes in one or morerows arranged along the outermost portions thereof;

FIG. 20 illustrates rotary surface cleaning tool of the rotary surfacecleaning machine illustrated in FIG. 5 through FIG. 9, wherein eachsuction extraction shoe is supported in the bottom operational surfaceby a biasing means structured for individually biasing or “floating”each suction extraction shoe outwardly relative to the bottomoperational surface of the rotary surface cleaning tool;

FIG. 21 is a cross-section view of the rotary surface cleaning tool ofthe rotary surface cleaning machine illustrated in FIG. 5 through FIG.9, wherein the biasing means for individually biasing or “floating” eachsuction extraction shoe outwardly relative to the bottom operationalsurface of the rotary surface cleaning tool is structured, by exampleand without limitation, as a resilient cushion, such as a closed foamrubber cushion of about one-quarter inch thickness or thereabout, thatis positioned between a flange portion of each shoe and the rotarysurface cleaning tool;

FIG. 22 is a detail view of another embodiment of the suction extractionshoe of the rotary surface cleaning machine illustrated in FIG. 5through FIG. 9, wherein each suction extraction shoe is structured foraccomplishing the “washboard” scrubbing effect of the moveable targetsurface, i.e. carpet surface, independently of the next consecutivesuction extraction shoe;

FIG. 23 is a detailed cross-section view of the embodiment of thesuction extraction shoe illustrated in FIG. 22, wherein the suctionextraction shoe is shown as having the optional relatively lower orrecessed portion formed on the leading surface and the relatively raisedportion is formed on the trailing surface as a function of the reversedclockwise rotational direction of the rotary surface cleaning tool; and

FIG. 24 illustrates the bottom operational surface of the rotary surfacecleaning tool of the rotary surface cleaning machine illustrated in FIG.5 through FIG. 9, having the suction extraction shoe formed with theoptional relatively lower or recessed surface portion on its leadingsurface, and the optional relatively raised surface portion formed onthe trailing surface as illustrated in FIG. 22 and FIG. 23.

DETAILED DESCRIPTION OF PREFERRED EMBODIMENT

In the Figures, like numerals indicate like elements.

FIG. 5 illustrates a rotary surface cleaning machine 100 of a type fordelivery of liquid cleaning fluid to a target surface to be cleaned,such as either carpeting or hard floor surfaces including but notlimited to wood, tile, linoleum and natural stone flooring. Rotarysurface cleaning machine 100 is coupled to draw liquid cleaning fluidthrough cleaning solution delivery tube 9 from a supply 23 of liquidcleaning solution in the cabinet 17.

Rotary surface cleaning machine 100 is optionally a stand-alone unitcoupled to a supply of pressurized hot liquid solution of cleaning fluidand a having an on-board motor or other power plant coupled for drivinga fan assembly for generating a suction as, for example, rotary tool forcleaning surfaces disclosed by U.S. Pat. No. 4,182,001, which isincorporated herein by reference. Alternatively, rotary surface cleaningmachine 100 is part of a truck-mounted fluid cleaning system such asillustrated in FIG. 1 and FIG. 2 and disclosed in U.S. Pat. No.6,243,914, which is incorporated herein by reference. When part of atruck-mounted fluid cleaning system, rotary surface cleaning machine 100is coupled to vacuum return hose 19 and truck-mounted vacuum source 25by means of an exhaust pipe or hose 102 coupled to an exhaust port 104.Fluid extraction suction is generated by the vacuum force supplied byvacuum source 25. Soiled cleaning fluid extracted from carpet or rug 57is drawn off through exhaust port 104 and carried through flexiblevacuum return hose 19 to main waste receptacle 3.

As illustrated here by example and without limitation, rotary surfacecleaning machine 100 includes a support frame member 106, which may besupported by a wheel assembly 108. Support frame 106 carries asubstantially circular housing 110 having its lower axial face open at112 with this face 112 being disposed substantially parallel to thesurface which is to be cleaned, such as rug 57. A pivotally mountedhandle assembly 114 is used by the operator during operation formanipulating machine 100. Handle assembly 114 supports one or moreoperating control mechanisms mounted thereon for the convenience of theoperator. For example, one flow control mechanism 116 regulates flow ofcleaning fluid through cleaning solution delivery tube 9. A conventionalquick connection can be used for supplying the liquid cleaning solution.Another vacuum control mechanism 118 can be used to regulate the suctionextraction of spent cleaning liquid and loosened dirt. A rotary controlmechanism 120 can be used to regulate the starting and stopping of therotary surface cleaning tool through control of an on-board power plant122, such as an electric motor or other power plant, mounted on supportframe 106.

A rotary surface cleaning tool 124 is configured as a large rotor thatis journaled with support frame 106 for high speed rotary motion withincircular housing 110. On-board power plant 122 is coupled for drivingthe high speed rotary motion of rotary surface cleaning tool 124.

A plurality of suction extraction shoes 126 are located on rotarysurface cleaning tool 124 and project from open lower axial face 112 ofcircular housing 110. Each suction extraction shoe 126 is coupled influid communication with vacuum source 25 through exhaust port 104 andexhaust pipe or hose 102 for the suction extraction of spent cleaningliquid and loosened dirt.

FIG. 6 is a side view of the rotary surface cleaning machine 100illustrated in FIG. 5, wherein the plurality of suction extraction shoes126 are more clearly illustrated as being located on rotary surfacecleaning tool 124 and projected from open lower axial face 112 ofcircular housing 110.

FIG. 7 is a bottom view of the rotary surface cleaning machine 100illustrated in FIG. 5 and FIG. 6, wherein the plurality of suctionextraction shoes 126 are more clearly illustrated as being located onrotary surface cleaning tool 124 in open lower axial face 112 ofcircular housing 110.

As disclosed herein, a rotary drive output 128 of on-board power plant122 is coupled for driving the high speed rotary motion of rotarysurface cleaning tool 124. For example, rotary surface cleaning tool 124is rotationally mounted within housing 110 and is drivingly connected,for example but without limitation by any of: a drive belt, a drivechain, or a drive gear, to rotary drive output 128 of on-board powerplant 122 mounted on frame 106. Here, by example and without limitation,rotary drive output 128 of on-board power plant 122 is a drive gearcoupled to drive a circumferential tooth gear 130 disposed about thecircumference of rotary surface cleaning tool 124. Accordingly, drivemeans alternative to the rotary gear drive disclosed herein by exampleand without limitation are also contemplated and may be substitutedwithout deviating from the scope and intent of the present invention.Power plant 122 thus serves to turn rotary surface cleaning tool 124 ata high speed rotary motion under the control of rotary control mechanism120.

Rotary surface cleaning tool 124 includes a plurality of arrays 132 ofcleaning solution delivery spray nozzles each coupled in fluidconnection to the pressurized flow of cleaning fluid delivered throughcleaning solution delivery tube 9. Spray nozzle arrays 132 deliverpressurized hot liquid solution of cleaning fluid to target carpeting orhard floor surface. Spray nozzle arrays 132 are distributed on rotarysurface cleaning tool 124 in groups positioned between the plurality ofsuction extraction shoes 126. Accordingly, when rotary surface cleaningtool 124 turns at 150 RPM during operation, each spray nozzle array 132delivers the pressurized hot liquid solution of cleaning fluid to thetarget floor surface at least one, two or more times each second.Consecutively with arrays 132 of spray nozzles, each of the plurality ofsuction extraction shoes 126 also covers the same area of the targetfloor as spray nozzle arrays 132 at least one, two or more times eachsecond. Furthermore, each of the plurality of suction extraction shoes126 includes a relatively narrow suction or vacuum extraction passage136 oriented substantially radially of rotary surface cleaning tool 124.

FIG. 8 illustrates the rotary surface cleaning tool 124 of the rotarysurface cleaning machine 100 illustrated in FIGS. 5, 6 and 7, whereinrotary surface cleaning tool 124 is mounted on support frame 106 withon-board power plant 122. Here, by example and without limitation,rotary drive output 128 of on-board power plant 122 is a drive gearcoupled to drive circumferential tooth gear 130 disposed about thecircumference of rotary surface cleaning tool 124. However, as disclosedherein, drive means alternative to the rotary gear drive are alsocontemplated and may be substituted without deviating from the scope andintent of the present invention.

FIG. 9 is a partial cross-section view of the rotary surface cleaningmachine 100 illustrated in FIG. 5 through FIG. 8, wherein rotary surfacecleaning tool 124 is mounted on support frame 106 through a rotarycoupling. For example, rotary surface cleaning tool 124 is mountedthrough a cylindrical sleeve extension 138 of a rotor hub member 140that is journaled in a bushing 142.

Each of the plurality of spray nozzle arrays 132 is coupled in fluidcommunication with the pressurized hot liquid solution of cleaning fluidthrough a cleaning fluid distribution manifold 144 that is in fluidcommunication with cleaning solution delivery tube 9. Cleaning fluiddistribution manifold 144 includes a central sprue hole 146 forreceiving the pressurized cleaning fluid and an expansion chamber 148for reducing the pressure of the cleaning fluid to below a deliverypressure provided by the supply of pressurized cleaning solution, suchas but not limited to supply 23 of pressurized cleaning solution in thecabinet 17 of a truck-mounted system, or another supply of pressurizedcleaning solution. Expansion chamber 148 is connected for distributingthe liquid cleaning fluid outward along a plurality of radial liquidcleaning fluid distribution channels 150 for delivery by the pluralityof spray nozzle arrays 132 uniformly distributed across bottom cleaningsurface 72 of rotary surface cleaning tool 124. Individual radialcleaning fluid distribution channels 150 are uniformly angularlydistributed within rotary surface cleaning tool 124, wherein each ofcleaning fluid distribution channels 150 communicates with one of theplurality of spray nozzle arrays 132 for delivery thereto of thepressurized hot liquid solution of cleaning fluid. Radial liquidcleaning fluid distribution channels 150 are optionally extended to anouter circumference 124 a of the large rotor of surface cleaning tool124 for ease of manufacturing, and later sealed with plugs 151.

Between adjacent arrays 132 of spray nozzles are distributedradially-oriented suction or vacuum extraction passage 136 each coupledto a vacuum source for retrieving a quantity of soiled cleaning fluid.Radially-oriented plurality of suction extraction shoes 126 areuniformly distributed angularly about rotary surface cleaning tool 124for uniformly angularly distributing the suction or vacuum extractionpassages 136 about rotary surface cleaning tool 124. Exhaust port 104communicates with a vacuum plenum 152 within rotor hub member 140, whichin turn communicates through respective suction extraction shoes 126with each suction or vacuum extraction passage 136. For example,radially-oriented suction or vacuum extraction passages 136 communicatethrough individual vacuum plenum branch passages 154 that eachcommunicate in turn with a central cylindrical passage 156 within rotorhub member 140. Central passage 156 communicates at its upper endthrough exhaust port 104 with exhaust pipe or hose 102.

As indicated by rotational arrow 158, rotary surface cleaning tool 124is rotated at high speed during application of cleaning solution to thetarget surface. Rotary surface cleaning tool 124 successfully delivers agenerally uniform distribution of liquid cleaning solution to a targetsurface, such as rug 57, between the quantity of arrays 132 of spraynozzles and the large number of passes, i.e. at least one, two or morepasses per second, of each spray nozzle array 132 occasioned by the highrotational speed rotary surface cleaning tool 124 regardless of any lackof uniformity in the instantaneous fluid delivery of any individualspray nozzle array 132. Additionally, the instantaneous fluid deliveryof each individual spray nozzles array 132 tends to be generally uniformat least because the length of the spray nozzle array 132 is minimal ascompared with the size of rotary surface cleaning tool 124.

FIG. 10 illustrates rotary surface cleaning tool 124 of the rotarysurface cleaning machine 100 illustrated in FIG. 5 through FIG. 9,wherein rotary surface cleaning tool 124 is drivingly connected, forexample but without limitation, by a drive gear to rotary drive output128 of on-board power plant 122. Here, by example and withoutlimitation, rotary surface cleaning tool 124 is a large rotor that isfixedly attached to a rotary drive member 160 through a fixed coupling162, such as a plurality of threaded fasteners (shown) or otherconventional fixed coupling means. Rotary drive member 160 includescircumferential tooth gear 130 disposed about the circumference thereoffor operating as the drive gear coupled to rotary drive output 128 ofon-board power plant 122.

Rotary drive member 160 is mounted to cylindrical sleeve extension 138of rotor hub member 140 that is in turn journaled in bushing 142. See,for example, FIG. 9. The large rotor of rotary surface cleaning tool 124is fitted with central sprue hole 146 and includes expansion chamber 148and the plurality of individual closed liquid cleaning fluiddistribution channels 150, as well as the plurality of spray nozzlearrays 132 that are uniformly distributed across the bottom cleaningsurface of rotary surface cleaning tool 124. The large rotor of rotarysurface cleaning tool 124 also includes individual vacuum plenum branchpassages 154 that each communicate in turn with central cylindricalpassage 156 of rotor hub member 140, as well as the plurality suction orvacuum extraction passages 136 of respective suction extraction shoes126 located on rotary surface cleaning tool 124 and projected from openlower axial face 112 of circular housing 110.

FIG. 11 illustrates an upper coupling surface 164 of rotary surfacecleaning tool 124 of the rotary surface cleaning machine 100 illustratedin FIG. 5 through FIG. 9, as further illustrated in FIG. 10. The largerotor of rotary surface cleaning tool 124 is again illustrated asincluding expansion chamber 148 and the plurality of individual closedliquid cleaning fluid distribution channels 150 that communicate withthe plurality of spray nozzle arrays 132 distributed across the bottomcleaning surface of rotary surface cleaning tool 124. Here, rotary drivemember 160 is removed to more clearly show individual vacuum plenumbranch passages 154 that each communicate in turn with centralcylindrical passage 156 of rotor hub member 140. Each individual vacuumplenum branch passage 154 terminates in a fluid extraction passage 166of about identical radial lengths 168 positioned adjacent to thecircumference of the large rotor of rotary surface cleaning tool 124. Inassembly, each shoe 126 is coupled to the lower face of rotary surfacecleaning tool 124 with respective suction or vacuum extraction passages136 in communication with a respective fluid extraction passage 166 ofone of the individual vacuum plenum branch passages 154. As illustratedhere by example and without limitation, individual vacuum plenum branchpassages 154 optionally include a curved portion 170 inwardly ofrespective fluid extraction passage 166. Optional curved portion 170 ofvacuum plenum branch passages 154, when present, operate to urgegeneration of a Coriolis effect in a suction or vacuum fluid extractionairstream received into central cylindrical passage 156 of rotor hubmember 140.

FIG. 12 illustrates a bottom operational surface 172 of rotary surfacecleaning tool 124 of the rotary surface cleaning machine 100 illustratedin FIG. 5 through FIG. 9, as further illustrated in FIG. 10 and FIG. 11.The large rotor of rotary surface cleaning tool 124 is again illustratedas including expansion chamber 148 and the plurality of individualclosed liquid cleaning fluid distribution channels 150 that communicatewith the pluralities of spray nozzle arrays 132 distributed across thebottom operational surface 172 of rotary surface cleaning tool 124.Spray nozzle arrays 132 are illustrated here by example and withoutlimitation as radially oriented arrays of pluralities of individualdelivery spray nozzles 174 of about 1/10,000th of an inch in diameterformed through bottom operational surface 172 of rotary surface cleaningtool 124, for example by drilling, into communication with respectiveindividual closed liquid cleaning fluid distribution channels 150 fordelivery therethrough of the pressurized hot liquid solution of cleaningfluid. As illustrated here by example and without limitation, each spraynozzle array 132 consists of a plurality of individual delivery spraynozzles 174 substantially uniformly distributed over a substantiallyidentical annular portion 176 of bottom operational surface 172 extendedbetween an inner radial limit 178 and an outer radial limit 180 thereof,wherein annular portion 176 covered by delivery spray nozzles 174 hasabout the same radial extents as radial length 168 of fluid extractionpassages 166 of suction extraction shoes 126, and wherein inner radiallimit 178 is about identical with an inner terminus 166 a of fluidextraction passages 166 and outer radial limit 180 is about identicalwith an outer terminus 166 b of fluid extraction passages 166.Therefore, delivery spray nozzles 174 are distributed over annularportion 176 that is substantially radially coextensive with fluidextraction passages 166.

Each individual fluid extraction passage 166 is positioned adjacent tothe circumference of the large rotor of rotary surface cleaning tool 124and oriented substantially radially thereof approximately halfwaybetween adjacent cleaning solution delivery spray nozzle arrays 132. Asillustrated here by example and without limitation, each individualfluid extraction passage 166 is positioned in a shoe recess 182 formedinto rotary surface cleaning tool 124 below bottom operational surface172 thereof. Each shoe recess 182 is appropriately sized and shaped toreceive thereinto one suction extraction shoe 126 with its surroundingflange portion 184 being substantially flush with bottom operationalsurface 172 of rotary surface cleaning tool 124.

Optionally, a plurality of lightening holes or recesses 186 are providedto reduce the weight of rotary surface cleaning tool 124.

FIG. 13 is a detail view of one embodiment of suction extraction shoe126 of the rotary surface cleaning machine 100 illustrated in FIG. 5through FIG. 9. As disclosed herein above, suction extraction shoe 126is structured to sit in recess 182 flush or below bottom operationalsurface 172 of rotary surface cleaning tool 124. Accordingly, flangeportion 184 surrounding each suction extraction shoe 126 is structuredfor being fixed to bottom operational surface 172 of rotary surfacecleaning tool 124 within shoe recess 182. Optionally, suction extractionshoe 126 may include a sealing member 187 structured to fit intopreformed slots in bottom operational surface 172 of rotary surfacecleaning tool 124 and form a substantially airtight seal therewith toconcentrate the force of the fluid extraction suction generated by thevacuum force supplied by vacuum source 25 into individual fluidextraction passages 136 of shoes 126.

Here, suction extraction shoe 126 is shown as having a leading surface188 and a trailing surface 190 as a function of the rotational direction(arrow 158) of rotary surface cleaning tool 124. As shown here, leadingsurface 188 is shown by example and without limitation as having anoptional relatively raised portion 192 thereof that stands out furtherfrom bottom operational surface 172 of rotary surface cleaning tool 124than a relatively lower or recessed portion 194 of trailing surface 190.When optional raised portion 192 of suction extraction shoe 126 ispresent, optional raised portion 192 of suction extraction shoe 126causes a “washboard” scrubbing effect of a moveable target surface, i.e.carpet surface, wherein up-down oscillations of the moveable carpet arecaused by alternate application of vacuum suction and shoe compressionof carpet 57. In other words, the target carpet is initially sucked uptoward recessed trailing portion 194 of shoe 126 and operational surface172 by one suction extraction passage 136, and then squeezed back downby optional raised portion 192 of leading surface 188 of a nextconsecutive suction extraction shoe 126, as illustrated in FIG. 15,before being immediately sucked up again by the suction extractionpassage 136 of the same next consecutive suction extraction shoe 126.This alternate vacuum suction and shoe compression of carpet 57 isrepeated by each next consecutive suction extraction shoe 126 as afunction of the combination of recessed trailing portion 194 and raisedleading surface portion 192. Since rotary surface cleaning tool 124turns at a high speed rotary motion these up-down oscillations of themoveable carpet are repeated at least one, two or several times eachsecond, which results in significantly aggressive agitation of thetarget carpet 57 in combination with the fluid cleaning.

Alternatively, rotational direction (arrow 158) of rotary surfacecleaning tool 124 is reversed, whereby optional raised portion 192 ispositioned on trailing surface 190 as a function of the reversedrotational direction (arrow 158 a shown in FIG. 15). Accordingly, the“washboard” scrubbing effect of the moveable target surface, i.e. carpetsurface, is accomplished by the recessed leading surface 188 andoptional raised portion 192 of each suction extraction shoe 126 in turn.Furthermore, as illustrated here each suction extraction shoe 126optionally further includes an extension portion 126 a that overhangs anouter end portion 184 a of its surrounding flange portion 184. Extensionportion 126 a permits extraction passages 136 to extend radiallyoutwardly of cleaning tool operational surface 172 beyond the radialextent of fluid extraction passages 166 of rotary surface cleaning tool124. Accordingly, when optional extension portion 126 a is present,suction extraction passages 136 extend nearly to outer circumference 124a of the large rotor of surface cleaning tool 124, as illustrated inFIG. 15.

FIG. 14 is a detailed cross-section view of one embodiment of suctionextraction shoe 126 illustrated in FIG. 13, wherein suction extractionshoe 126 is shown as having leading surface 188 and trailing surface 190as a function of the rotational direction (arrow 158) of rotary surfacecleaning tool 124. As shown here, leading surface 188 is shown byexample and without limitation as having optional raised portion 192thereof that stands out further from bottom operational surface 172 ofrotary surface cleaning tool 124 than relatively lower or recessedportion 194 of trailing surface 190.

FIG. 15 illustrates bottom operational surface 172 of rotary surfacecleaning tool 124 of the rotary surface cleaning machine 100 illustratedin FIG. 5 through FIG. 9, having suction extraction shoe 126 withoptional raised surface portion 192 formed on leading surface 188 andrelatively lower or recessed surface portion 194 formed on trailingsurface 190 as illustrated in FIG. 13 and FIG. 14. Here, suctionextraction shoe 126 is illustrated having optional raised surfaceportion 192 leading and relatively lower or recessed surface portion 194trailing as a function of the optional counterclockwise rotationaldirection (arrow 158) of rotary surface cleaning tool 124. It will beunderstood that suction extraction shoes 126 and rotational direction158 of rotary surface cleaning tool 124 is optional and can be reversedsuch that the functional leading surface 188 and functional trailingsurface 190 portions thereof are maintained. Accordingly, reversal ofrotational directionality 158 of rotary surface cleaning tool 124disclosed herein by example and without limitation is also contemplatedand may be substituted without deviating from the scope and intent ofthe present invention. Suction extraction shoe 126 are attached tobottom operational surface 172 of rotary surface cleaning tool 124 byattachment means 196, such as but not limited to one or more threadedfasteners.

FIG. 16 illustrates bottom operational surface 172 of rotary surfacecleaning tool 124 of the rotary surface cleaning machine 100 illustratedin FIG. 5 through FIG. 9, having a spiral pattern of cleaning solutiondelivery spray nozzle arrays 132 of individual delivery spray nozzles174, wherein each spray nozzle array 132 a, 132 b, 132 c, 132 d and 132e consists of one to about four individual delivery spray nozzles 174,and wherein individual spray nozzle arrays 132 a, 132 b, 132 c, 132 d,132 e are positioned in a spiral pattern 198 across bottom operationalsurface 172 of rotary surface cleaning tool 124 that is substantiallyradially coextensive with radial lengths 137 of fluid extractionpassages 136 of shoes 126 between the extremes of annular portion 176between inner radial limit 178 and outer radial limit 180. The spiralpattern 198 of spray nozzle array 132 a, 132 b, 132 c, 132 d, 132 eoptionally proceeds in a uniform stepwise manner around bottomoperational surface 172 of rotary surface cleaning tool 124, with nozzlearray 132 a being nearest to a center point 200 of operational surface172 and substantially radially coextensive with inner radial limit 178and each consecutive nozzle array 132 a, 132 b, 132 c, 132 d, 132 estepping further outwardly therefrom toward outer radial limit 180 ofoperational surface 172. Alternatively, the stepwise manner of spiralpattern 198 of spray nozzle arrays 132 a, 132 b, 132 c, 132 d, 132 ealternatively proceeds in a non-uniform manner (shown) wherein one ormore of spray nozzle arrays 132 a, 132 b, 132 c, 132 d, 132 e isoptionally out of step with an adjacent one of spray nozzle arrays 132a, 132 b, 132 c, 132 d, 132 e. Thus, spiral pattern 198 of spray nozzlearrays 132 a, 132 b, 132 c, 132 d, 132 e is optionally either uniformlystepwise between inner radial limit 178 and outer radial limit 180 ofradial lengths 168 of fluid extraction passages 136 of shoes 126, elsespiral pattern 198 proceeds in a non-uniform manner. Spiral pattern 198of spray nozzle arrays 132 a, 132 b, 132 c, 132 d, 132 e proceeds ineither a clockwise manner between inner radial limit 178 and outerradial limit 180 of radial lengths 137 of fluid extraction passages 136of shoes 126, else spiral pattern 198 proceeds in a counterclockwisemanner without departing from the spirit and scope of the invention.

The spiral pattern 198 of spray nozzle arrays 132 a, 132 b, 132 c, 132d, 132 e is effective for delivery of cleaning solution at leastbecause, as disclosed herein, rotary surface cleaning tool 124 turns ata high rate during operation, whereby each spray nozzle array 132 a, 132b, 132 c, 132 d, 132 e delivers the pressurized hot liquid solution ofcleaning fluid to the target floor surface at least one, two or moretimes each second. Furthermore, dividing spray nozzle arrays 132 intoseveral spray nozzle arrays 132 a, 132 b, 132 c, 132 d, 132 e reducesthe number of individual delivery spray nozzles 174 that have to bedrilled or otherwise formed through bottom operational surface 172 ofrotary surface cleaning tool 124 by a factor of the number of spraynozzle arrays 132 otherwise provided in rotary surface cleaning tool124. Here, as illustrated in FIG. 12, there are five radial rows ofspray nozzle arrays 132 across operational surface 172. By dividingspray nozzle arrays 132 into several spray nozzle arrays 132 a, 132 b,132 c, 132 d, 132 e, the total number of individual delivery spraynozzles 174 that have to be provided in bottom operational surface 172is reduced by a factor of five, so that only one-fifth or twenty percentof the number of delivery spray nozzles 174 that have to be provided inbottom operational surface 172. Delivery spray nozzles 174 are veryexpensive to drill or otherwise form because they are only about1/10,000th of an inch in diameter. Therefore, a large cost savings isgained, while the delivery of cleaning solution does not suffer. Afurther advantage of dividing spray nozzle arrays 132 into several spraynozzle arrays 132 a, 132 b, 132 c, 132 d, 132 e is that the cleaningsolution is delivered with substantially uniform pressure across theentire radius of rotary surface cleaning tool 124 between inner radiallimit 178 and outer radial limit 180, without resorting to specialdesign features normally required in the prior art to provide uniformpressure across each spray nozzle arrays 132 that extends all of theentire annular portion 176 between inner radial limit 178 and outerradial limit 180 and substantially radially coextensively with fluidextraction passages 136 of suction extraction shoes 126. Therefore, theoptional spiral pattern 198 of spray nozzle arrays 132 a, 132 b, 132 c,132 d, 132 e, when present, provides both the economic advantage notknown in the prior art of forming fewer expensive delivery spray nozzles174 for multiple spray nozzle arrays 132 provide across the entirelength of annular portion 176 coextensively with fluid extractionpassages 136 of shoes 126, and the technological advantage not known inthe prior art of providing substantially uniform cleaning solutiondelivery pressure across bottom operational surface 172 of rotarysurface cleaning tool 124 for the entire length of annular portion 176without developing special fluid delivery features normally required inthe prior art.

Optionally, one or more bristle brushes 202 may be provided acrossbottom operational surface 172 of rotary surface cleaning tool 124adjacent to cleaning solution delivery spray nozzle arrays 132, or theoptional spiral pattern 198 of spray nozzle arrays 132 a, 132 b, 132 c,132 d, 132 e, when present. Bristle brushes 202 may be providedsubstantially radially coextensively with fluid extraction passages 136of suction extraction shoes 126 and either adjacent cleaning solutiondelivery spray nozzle arrays 132, or the optional spiral pattern 198 ofspray nozzle arrays 132 a, 132 b, 132 c, 132 d, 132 e, when present.Optionally, either multiple radial rows bristle brushes 202 may beprovided, else single radial rows of bristle brushes 202 may beprovided. Bristle brushes 202 both (1) separate fibers of rug 57 for dryremoval of dust, dirt and other particles, and (2) provide a moreaggressive cleaning action in cleaning when provided in combination withfluid cleaning of carpet or other target flooring surface.

FIG. 17 is a detail view of another embodiment of suction extractionshoe 126 of the rotary surface cleaning machine 100 illustrated in FIG.5 through FIG. 9, and FIG. 18 is a detailed cross-section view of theembodiment of suction extraction shoe 126 illustrated in FIG. 17. Here,leading surface 188 does not include the optional raised portion 192.Therefore, leading surface 188 of suction extraction shoe 126 issubstantially coplanar with trailing surface 190.

However, leading surface 188 rather includes one or more bristle brushes204 in one or more rows arranged along an outermost portion 206 thereof.Accordingly, bristle brushes 204 are substituted for optional raisedportion 192 of shoe leading surface 188 and stands out further frombottom operational surface 172 of rotary surface cleaning tool 124 thanrelatively lower or recessed portion 194 of trailing surface 190. Raisedbristle brushes 204 of shoe leading surface 188 operate similarly tooptional raised portion 192 disclosed herein. When optional raisedbristle brushes 204 of suction extraction shoe 126 is present on shoeleading surface 188, optional raised bristle brushes 204 cause a“washboard” scrubbing effect of the moveable target surface, i.e. carpetsurface, wherein up-down oscillations of the moveable carpet is causedby alternately application of vacuum suction and shoe compression ofcarpet. In other words, the target carpet is sucked up into narrowsuction or vacuum extraction passage 136, and then squeezed back down byoptional raised bristle brushes 204 of leading surface 188 of nextconsecutive suction extraction shoe 126, as illustrated in FIG. 15.

Similarly to optional bristle brushes 202 on bottom operational surface172 of rotary surface cleaning tool 124, optional raised bristle brushes204 on leading surfaces 188 of suction extraction shoes 126 provide amore aggressive cleaning action in cleaning when provided in combinationwith fluid cleaning of carpet or other target flooring surface.

Furthermore, when present optional raised bristle brushes 204effectively raise bottom operational surface 172 of rotary surfacecleaning tool 124 slightly away from target floor surface. Accordingly,rotary surface cleaning tool 124 can be alternated between carpeting andhard floor surfaces such as wood, tile, linoleum and natural stoneflooring, without possibility of scarring or other damage to eitheroperational surface 172 of rotary surface cleaning tool 124 or the hardfloor surfaces.

FIG. 19 illustrates operational surface 172 of rotary surface cleaningtool 124, wherein suction extraction shoes 126 are configured withsubstantially coplanar leading and trailing surfaces 188, 190 and shoeleading surfaces 188 are configured with one or more bristle brushes 204in one or more rows arranged along outermost portions 206 thereof.

FIG. 20 illustrates rotary surface cleaning tool 124 as disclosedherein, wherein each suction extraction shoe 126 is supported in bottomoperational surface 172 by a biasing means 208 structured forindividually biasing each suction extraction shoe 126 outwardly relativeto bottom operational surface 172 of rotary surface cleaning tool 124.

Additionally, it is generally well known that if a suction slot directlycontacts rug 57 or another floor, the suction tool virtually locks ontothe rug 57 or floor and becomes immovable. Therefore, the suction toolmust be spaced away from the rug 57 or floor to permit some airflowwhich prevents such vacuum lock-up. Airflow is also necessary for dryingthe carpet 57 or floor. However, the airflow must be very near the rug57 or floor to be effective for drying. Also, excessive airflowdecreases the vacuum force supplied by the fluid cleaning system. Thus,there is a trade-off between distancing the suction slot from the rug 57or floor to prevent vacuum lock-up and ensuring mobility on the onehand, and on the other hand positioning the suction slot as near to therug 57 or floor as possible for maintaining the vacuum force supplied bythe fluid cleaning system for maximizing airflow to promote drying.

As disclosed herein, suction extraction passages 136 are orientedsubstantially perpendicular to the counterclockwise or clockwise rotarymotion (arrows 158, 158 a) of cleaning tool 124, i.e., orientedsubstantially radially with respect to cleaning tool operational surface172. Here, suction extraction shoe 126 includes a plurality of shallowvacuum or suction relief grooves 216 formed across its leading surface188 and oriented substantially perpendicular to suction extractionpassages 136, whereby suction relief grooves 216 lie substantially alongthe rotary motion (arrows 158, 158 a) of cleaning tool 124. Shallowsuction relief grooves 216 operate to increase airflow to suctionextraction passages 136, while permitting the cleaning tool operationalsurface 172 to be positioned directly against the rug 57 or floor,whereby moisture extraction is maximized. Another advantage of orientingsuction relief grooves 216 along the rotary motion (arrows 158, 158 a)of cleaning tool 124 is that suction relief grooves 216 are carpet pileenters into suction relief grooves 216 when cleaning tool operationalsurface 172 moves across rug 57. This permits airflow to be pulledthrough the rug 57 between fiber bundles that make up the carpet pile sothat the rotary motion of cleaning tool 124 is not wasted.

The quantity and actual dimensions of suction relief grooves 216 onsuction extraction shoes 126 is subject to several factors, includingbut not limited to, the size and number of suction extraction shoes 126on operational surface 172 of rotary cleaning tool 124, width and lengthdimensions of suction extraction passages 136, and the vacuum forcegenerated by the suction source, as well as the rotational velocity ofcleaning tool operational surface 172. When relatively raised portion192 is present in contrast to relatively lower or recessed portion 194,the resulting height differences between leading surface 188 andtrailing surface 190 also affect the quantity and actual dimensions ofsuction relief grooves 216 on suction extraction shoes 126. Optionally,suction relief grooves 216 are also optionally positioned on either oneor both of leading surface 188 and trailing surface 190 of suctionextraction shoes 126. When positioned on both leading surface 188 andtrailing surface 190 of suction extraction shoes 126, suction reliefgrooves 216 are also optionally staggered between leading and trailingsurfaces 188, 190 as shown. Furthermore, the inventors have found that,when optional suction relief grooves 216 of suction extraction shoe 126are present, optional suction relief grooves 216 of suction extractionshoe 126 is effective for producing the completely unexpected andunpredictable yet desirable result of generating the “washboard”scrubbing effect of a moveable target surface, i.e. carpet surface,wherein up-down oscillations of the moveable carpet are caused byalternate application of vacuum suction and shoe compression of carpet57. In other words, the target carpet is initially sucked up towardrecessed suction relief grooves 216 of shoe 126 and operational surface172 by one suction extraction passage 136, and then squeezed back downby surrounding leading or trailing surfaces 188, 190 of suctionextraction shoe 126, before being immediately sucked up again by thesuction extraction passage 136 of the same or an adjacent suction reliefgrooves 216. This alternating vacuum suction and shoe compression ofcarpet 57 is repeated constantly by each alternate encounter withsurrounding leading or trailing surfaces 188, 190 of suction extractionshoe 126 between encounters with adjacent suction relief grooves 216 asa function of the frequency of combination of recessed suction reliefgrooves 216 within surrounding leading or trailing surfaces 188, 190.The high speed rotary motion of rotary surface cleaning tool 124 causesthese up-down oscillations of the moveable carpet are repeated at leastone, two or several times each second, which results in significantlyaggressive agitation of the target carpet 57 in combination with thefluid cleaning. The size, quantity, relative positioning anddistribution and of suction relief grooves 216 is a function of allthese factors, but can be determined for any rotary surface cleaningmachine 100 without undue experimentation.

FIG. 21 is a cross-section view of rotary surface cleaning tool 124 asdisclosed herein, wherein both leading surface 188 and trailing surface190 of suction extraction shoes 126 are illustrated as including suctionrelief grooves 216.

Here, biasing means 208 is structured by example and without limitationas a resilient cushion, such as a closed-cell foam rubber cushion ofabout one-quarter inch thickness or thereabout, that is positionedbetween flange portion 184 of each shoe 126 and rotary surface cleaningtool 124. For example, each shoe recess 182 is recessed deeper intobottom operational surface 172 of rotary surface cleaning tool 124 thana thickness of shoe flange portion 184, whereby each shoe recess 182 isappropriately sized to receive resilient biasing cushion 208 between aninterface surface 210 of flange portion 184 of suction extraction shoe126 and a floor portion 212 of shoe recess 182, while a clamping plate214 is positioned over shoe flange 184 and arranged substantially flushwith bottom operational surface 172 of rotary surface cleaning tool 124.Accordingly, resilient biasing means 208 permits each suction extractionshoe 126 to “float” individually relative to rotary surface cleaningtool 124. Individually “floating” each suction extraction shoe 126 botheffectively balances rotary surface cleaning tool 124, and causes eachindividual suction extraction shoe 126 to be pushed deeper into portionsof carpet that may be positioned over small recesses in a non-flatsubstrate floor surface, as well as pushing causes each individualsuction extraction shoe 126 deeper into portions of a non-flat smoothfloor surface such as natural rock, distressed wood, and other non-flator pitted floor surfaces. Therefore, individually “floating” eachsuction extraction shoe 126 in bottom operational surface 172 of rotarysurface cleaning tool 124 cleans carpet and non-carpeted smooth floorsalike more effectively than cleaning tools having fixed suctionextraction shoes, as known in the prior art.

When present as a closed foam cushion, biasing means 208 optionally alsooperates as a sealing means between suction extraction shoe 126 androtary surface cleaning tool 124. Accordingly, biasing means 208 isstructured to form a substantially airtight seal with shoe recess 182 inbottom operational surface 172 of rotary surface cleaning tool 124 toconcentrate the force of the fluid extraction suction generated by thevacuum force supplied by vacuum source 25 into individual fluidextraction passages 136 of shoes 126. Optionally, closed foam cushionbiasing means 208 is substituted for sealing member 187 for sealingsuction extraction shoe 126 relative to rotary surface cleaning tool124. However, although disclosed herein by example and withoutlimitation as a closed foam rubber cushion, biasing means 208 isoptionally provided as any resilient biasing structure, including onespring or a series of springs, without deviating from the scope andintent of the present invention. Accordingly, biasing means alternativeto the closed foam rubber cushion biasing means 208 disclosed herein byexample and without limitation are also contemplated and may besubstituted without deviating from the scope and intent of the presentinvention.

FIG. 22 is a detail view of another embodiment of suction extractionshoe 126 of the rotary surface cleaning machine 100 illustrated in FIG.5 through FIG. 9, wherein each suction extraction shoe 126 is structuredfor accomplishing the “washboard” scrubbing effect of the moveabletarget surface, i.e. carpet surface, independently of the nextconsecutive suction extraction shoe 126. Here, suction extraction shoe126 is again shown as having functional leading surface 188 andfunctional trailing surface 190 both as a function of the reversedrotational direction (arrow 158 a) of rotary surface cleaning tool 124,shown as clockwise in FIG. 24. As shown here, leading surface 188 isshown by example and without limitation as having optional relativelylower or recessed portion 194, while trailing surface 190 is shown ashaving optional raised portion 192 thereof that stands out further frombottom operational surface 172 of rotary surface cleaning tool 124 thanrelatively lower or recessed leading surface portion 194.

When optional recessed portion 194 and raised portion 192 of suctionextraction shoe 126 are present on leading surface 188 and trailingsurface 190, respectively, the relative difference in height of recessedleading portion 194 and raised trailing portion 192 combine in eachsuction extraction shoe 126 to independently operate the “washboard”scrubbing effect of a moveable target surface, i.e. carpet surface,wherein up-down oscillations of the moveable carpet are caused byalternate application of vacuum suction and shoe compression of carpet57. In other words, the target carpet 57 is initially sucked up towardrecessed leading portion 194 of suction extraction shoe 126 by theaction of suction or vacuum extraction passage 136, and then squeezedback down by optional raised trailing portion 192 of trailing surface190 of the same suction extraction shoe 126, as illustrated in FIG. 24.Each consecutive suction extraction shoe 126 operates independently ofthe other suction extraction shoes 126 of rotary surface cleaning tool124 to operate suction or vacuum extraction passage 136 to initiallysuck up the target carpet 57 toward recessed leading portion 194, beforethe raised trailing portion 192 of the same suction extraction shoe 126consecutively compresses the target carpet 57 back down toward theunderlying floor surface. This alternate vacuum suction and shoecompression of carpet 57 is repeated independently by each consecutivesuction extraction shoe 126. Since rotary surface cleaning tool 124turns at a high speed rotary motion these up-down oscillations of themoveable carpet are repeated at least one or several times each second,which results in significantly aggressive agitation of the target carpet57 in combination with the fluid cleaning.

Additionally, suction extraction shoe 126 is illustrated having aplurality of shallow vacuum or suction relief grooves 216 formed acrossrelatively raised portion 192 thereof and oriented substantiallyperpendicular to suction extraction passages 136. Suction relief grooves216 are formed across either leading surface 188 or trailing surface 190as a function of the counterclockwise or clockwise rotary motion (arrows158, 158 a) of cleaning tool 124. As disclosed herein, suctionextraction passages 136 are oriented substantially radially with respectto cleaning tool operational surface 172 and substantially perpendicularto the counterclockwise or clockwise rotary motion (arrows 158, 158 a)of cleaning tool 124, whereby suction relief grooves 216 liesubstantially along the rotary motion (arrows 158, 158 a) of cleaningtool 124. Suction relief grooves 216 formed across relatively raisedportion 192 of suction extraction shoe 126 and oriented substantiallyradially with respect to cleaning tool operational surface 172 and alongthe rotary motion (arrows 158, 158 a) of cleaning tool 124 provide theadvantages disclosed herein. Suction relief grooves 216 permit suctionextraction passages 136 of suction extraction shoes 126 to be positionedas near to the rug 57 or floor as possible for maintaining the vacuumforce supplied by the fluid cleaning system for maximizing airflow topromote drying, while preventing vacuum lock-up and ensuring mobility onthe one hand.

Again, as disclosed herein, the quantity and actual dimensions ofsuction relief grooves 216 on suction extraction shoes 126 are subjectto such factors as the size and number of suction extraction shoes 126on operational surface 172 of rotary cleaning tool 124, the width andlength dimensions of suction extraction passages 136, and the vacuumforce generated by the suction source, as well as the rotationalvelocity of cleaning tool operational surface 172. When relativelyraised portion 192 is present in contrast to relatively lower orrecessed portion 194 as shown, the resulting height difference betweenleading surface 188 and trailing surface 190 also affects the quantityand actual dimensions of suction relief grooves 216 on suctionextraction shoes 126. Optionally, suction relief grooves 216 are alsooptionally positioned on relatively raised portion 192 of either ofleading surface 188 or trailing surface 190 of suction extraction shoes126. The size, quantity, relative positioning and distribution and ofsuction relief grooves 216 is a function of all these factors, but canbe determined for any rotary surface cleaning machine 100 without undueexperimentation.

FIG. 23 is a detailed cross-section view of the embodiment of suctionextraction shoe 126 illustrated in FIG. 22, wherein suction extractionshoe 126 is shown as having leading surface 188 and trailing surface 190as a function of the reversed clockwise rotational direction (arrow 158a) of rotary surface cleaning tool 124. As shown here, leading surface188 is shown by example and without limitation as having optionalrelatively lower or recessed portion 194, while trailing surface 190 isformed with relatively raised portion 192 thereof that stands outfurther from bottom operational surface 172 of rotary surface cleaningtool 124 than relatively lower or recessed portion 194 of leadingsurface 188.

FIG. 24 illustrates bottom operational surface 172 of rotary surfacecleaning tool 124 of the rotary surface cleaning machine 100 illustratedin FIG. 5 through FIG. 9, having suction extraction shoe 126 withrelatively lower or recessed surface portion 194 formed on leadingsurface 188, and optional raised surface portion 192 formed on trailingsurface 190 as illustrated in FIG. 22 and FIG. 23. Here, rotationaldirection of rotary surface cleaning tool 124 is reversed, wherebyrotary cleaning tool 124 operates in a clockwise direction (arrow 158 a)in contrast to the counterclockwise direction 158 illustrated in FIG.15. As illustrated here, optional relatively recessed portion 194 ispositioned on leading surface 188 of suction extraction shoe 124, whilerelatively raised portion 192 is positioned on trailing surface 190 as afunction of the reversed clockwise rotational direction (arrow 158 a).Accordingly, the “washboard” scrubbing effect of the moveable targetcarpet 57 is accomplished by each suction extraction shoe 126 as afunction of the combination therein of recessed portion 194 of leadingsurface 188 and raised portion 192 of trailing surface 190 in turnengaging the movable target carpet 57.

While the preferred and additional alternative embodiments of theinvention have been illustrated and described, it will be appreciatedthat various changes can be made therein without departing from thespirit and scope of the invention. Therefore, it will be appreciatedthat various changes can be made therein without departing from thespirit and scope of the invention. Accordingly, the inventor makes thefollowing claims.

1: A rotary surface cleaning machine, comprising: a rotary surfacecleaning tool coupled for high speed rotary motion and furthercomprising a substantially circular operational surface; a plurality ofindividual arrays of cleaning solution delivery spray nozzles beingangularly distributed across the operational surface of the rotarysurface cleaning tool and being coupled in fluid communication withcorresponding liquid cleaning fluid distribution channels of a cleaningfluid distribution manifold portion of the rotary surface cleaning tool,wherein each of the plurality of individual arrays of cleaning solutiondelivery spray nozzles further comprises at least one or more individualdelivery spray nozzles that are radially oriented across an annularportion of the substantially circular operational surface of the rotarysurface cleaning tool between an inner radial limit and an outer radiallimit; a plurality of suction extraction shoes being angularlydistributed across the operational surface of the rotary surfacecleaning tool and being projected therefrom alternately between thearrays of cleaning solution delivery spray nozzles, and each of thesuction extraction shoes further comprising a fluid extraction passagecommunicating with a vacuum plenum; and a means for increasing airflowto the suction extraction passages, wherein the means for increasingairflow to the suction extraction passages further comprises a pluralityof suction relief grooves formed on an operational surface of eachsuction extraction shoe distributed along a length of the fluidextraction passage in communication therewith and oriented substantiallyalong a direction of the rotary motion of the operational surface of therotary surface cleaning tool.
 2. (canceled)
 3. (canceled)
 4. (canceled)5: The rotary surface cleaning machine of claim 1, wherein theoperational surface of each suction extraction shoe having the pluralityof suction relief grooves formed thereon further comprises a functionalleading surface portion of each suction extraction shoe.
 6. (canceled)7: The rotary surface cleaning machine of claim 1, wherein theoperational surface of each suction extraction shoe comprising theplurality of suction relief grooves formed therealong further comprisesa relatively raised surface portion of each suction extraction shoe thatlies along the fluid extraction passage adjacent to a first side thereofand projects further from the operational surface of the rotary surfacecleaning tool than a relatively recessed surface portion of the suctionextraction shoe that lies along the fluid extraction passage adjacent toa second side thereof opposite from the first side thereof comprisingthe plurality of suction relief grooves. 8: The rotary surface cleaningmachine of claim 7, wherein the relatively raised surface portion ofeach suction extraction shoe further comprises a functional leadingsurface portion thereof, and the relatively recessed surface portion ofeach suction extraction shoe further comprises a functional trailingsurface portion thereof. 9: The rotary surface cleaning machine of claim7, wherein the relatively recessed surface portion of each suctionextraction shoe further comprises a functional leading surface portionthereof, and the relatively raised surface portion of each suctionextraction shoe further comprises a functional trailing surface portionthereof. 10: The rotary surface cleaning machine of claim 7, wherein therelatively raised surface portion of each suction extraction shoefurther comprises a functional trailing surface portion thereof. 11.(canceled)
 12. (canceled) 13: The rotary surface cleaning machine ofclaim 1, wherein the rotary surface cleaning machine further compriseseach suction extraction shoe being further coupled to the rotary surfacecleaning tool in an independently movable manner both inwardly andoutwardly relative to the operational surface thereof, and furthercomprising individually biasing means structured for individuallybiasing each suction extraction shoe outwardly relative to theoperational surface of the rotary surface cleaning tool. 14: The rotarysurface cleaning machine of claim 1, wherein each suction extractionshoe is further coupled to the rotary surface cleaning tool in anindependently movable manner both inwardly and outwardly relative to theoperational surface thereof, and further comprising individually biasingmeans structured for individually biasing each suction extraction shoeoutwardly relative to the operational surface of the rotary surfacecleaning tool. 15: A rotary surface cleaning machine, comprising: arotary surface cleaning tool coupled for high speed rotary motionrelative to a frame member and further comprising a substantiallycircular operational surface; a plurality of arrays of cleaning solutiondelivery spray nozzles being angularly distributed across theoperational surface of the rotary surface cleaning tool and beingcoupled in fluid communication with corresponding liquid cleaning fluiddistribution channels of a cleaning fluid distribution manifold portionof the rotary surface cleaning tool; and a plurality of suctionextraction shoes being angularly distributed across the operationalsurface of the rotary surface cleaning tool and being projectedtherefrom alternately between the arrays of cleaning solution deliveryspray nozzles, and each of the suction extraction shoes furthercomprising a fluid extraction passage communicating with a vacuum plenumthrough one of a plurality of vacuum plenum branch passages of therotary surface cleaning tool, and a means for increasing airflow to thesuction extraction passages, wherein the means for increasing airflow tothe suction extraction passages further comprises an operational surfaceof each suction extraction shoe further comprising a plurality ofsuction relief grooves distributed lengthwise thereacross and orientedsubstantially perpendicular of the fluid extraction passage thereof andin fluid communication therewith.
 16. (canceled)
 17. (canceled) 18: Therotary surface cleaning machine of claim 15, wherein the fluidextraction passage of each suction extraction shoe is further orientedsubstantially radially of the operational surface of the rotary surfacecleaning tool. 19: The rotary surface cleaning machine of claim 15,wherein the plurality of suction relief grooves are further across afunctional leading surface portion of each suction extraction shoe. 20.(canceled) 21: The rotary surface cleaning machine of claim 19, whereinthe operational surface of each suction extraction shoe having theplurality of suction relief grooves distributed therealong furthercomprises a relatively raised surface portion of each suction extractionshoe that projects further from the operational surface of the rotarysurface cleaning tool than a relatively recessed surface portion thereofpositioned on an opposite of the suction extraction passage from theplurality of suction relief grooves.
 22. (canceled)
 23. (canceled) 24:The rotary surface cleaning machine of claim 26, wherein theindividually biasing means further comprises a resilient cushion. 25:The rotary surface cleaning machine of claim 24, wherein the resilientcushion biasing means is further positioned between each suctionextraction shoe and the rotary surface cleaning tool. 26: The rotarysurface cleaning machine of claim 15, wherein each suction extractionshoe is further coupled to the rotary surface cleaning tool in a mannerto be independently movable both inwardly and outwardly relative to theoperational surface thereof, and further comprising individually biasingmeans structured for individually biasing each suction extraction shoeoutwardly relative to the operational surface of the rotary surfacecleaning tool. 27: A method of forming a rotary surface cleaningmachine, comprising: coupling a rotary surface cleaning tool to a framemember for high speed rotary motion relative thereto, the rotary surfacecleaning tool further comprising a substantially circular operationalsurface; coupling a high speed rotary driving means for driving a highspeed rotary motion of the rotary surface cleaning tool; distributing aplurality of individual arrays of cleaning solution delivery spraynozzles substantially uniformly angularly across the operational surfaceof the rotary surface cleaning tool, and further coupling the arrays ofspray nozzles in fluid communication with a pressurized flow of cleaningfluid through a plurality of individual liquid cleaning fluiddistribution channels of a cleaning fluid distribution manifold portionof the rotary surface cleaning tool; distributing a plurality of suctionextraction shoes being substantially uniformly angularly across theoperational surface of the rotary surface cleaning tool alternatelybetween the arrays of cleaning solution delivery spray nozzles, andfurther projecting the suction extraction shoes from the operationalsurface of the rotary surface cleaning tool by a biasing meansstructured for individually biasing each suction extraction shoeoutwardly relative to bottom operational surface of the rotary surfacecleaning tool, with each of the suction extraction shoes furtherpresenting a fluid extraction passage adjacent to the operationalsurface of the rotary surface cleaning tool and oriented substantiallyradially of the operational surface of the rotary surface cleaning tool,and with each of the fluid extraction passages communicating through oneof a plurality of plenum branch passages with a vacuum plenum that is influid communication with a vacuum suction source; and increasing airflowto the suction extraction passages by further providing an operationalsurface of each suction extraction shoe with a plurality of suctionrelief grooves distributed along and oriented crosswise of the fluidextraction passage thereof and in fluid communication therewith. 28.(canceled)
 29. (canceled)
 30. (canceled) 31: The rotary surface cleaningmachine of claim 27, wherein the operational surface of each suctionextraction shoe that further comprises a plurality of suction reliefgrooves further comprises at least one of a functional leading surfaceportion and a functional trailing surface portion as a function of adirection of the rotary motion of the operational surface of the rotarysurface cleaning tool, and wherein one of the functional leading andtrailing surface portions further comprises a relatively raised surfaceportion of the suction extraction shoe that projects further from theoperational surface of the rotary surface cleaning tool than arelatively recessed surface portion thereof. 32: The rotary surfacecleaning machine of claim 31, wherein the relatively raised surfaceportion of each suction extraction shoe further comprises the leadingsurface portion of the suction extraction shoe, and the relatively lowersurface portion further comprises the trailing surface portion thereof.